BRP Evinrude Spezifikationen Seite 1

8BOAT RIGGINGREMOTE CONTROLSBOAT RIGGINGREMOTE CONTROLSControl System SelectionOutboard remote control systems provide theoperator with tools for:• St

9BOAT RIGGINGREMOTE CONTROLS1Control InstallationPlan the installation of remote controls carefully,following all instructions provided with the contr

10BOAT RIGGINGREMOTE CONTROLSControl Cable RoutingControl cables and harnesses should be routedalong a protected path to the rear of the boat andsecur

11BOAT RIGGINGINFORMATION DISPLAY SYSTEMS1INFORMATION DISPLAY SYSTEMSEngine Monitor SystemAll remote controlled outboards must be equippedwith an engi

12BOAT RIGGINGINFORMATION DISPLAY SYSTEMSSystemCheck (MWS) Harness ConnectionsNO OILWATER TEMPCHECK ENGINELOW OIL25643PULREVPULGND+12V02134567123456GI

13BOAT RIGGINGINFORMATION DISPLAY SYSTEMS1I-Command Harness Connections With Mechanical Remote ControlBUSSBUSSBUSSBUSS3ADEVICEDEVICEDEVICEDEVICEDEVICE

14BOAT RIGGINGINFORMATION DISPLAY SYSTEMSEvinrude ICON / I-Command Harness ConnectionsFUSEOFFRUNBUSSBUSSBUSSBUSSDEVICEDEVICEDEVICEDEVICEDEVICEDEVICEBU

15BOAT RIGGINGBATTERY INSTALLATION1BATTERY INSTALLATIONEach outboard requires its own starting battery.Select a battery that meets or exceeds the mini

16BOAT RIGGINGBATTERY INSTALLATIONBattery Cable RequirementsEvinrude outboards are shipped with strandedcopper battery cables for typical installation

17BOAT RIGGINGBATTERY INSTALLATION1Battery Switch Operation• Select the primary battery for normal operation.• Secondary batteries should only be sele

18BOAT RIGGINGBATTERY INSTALLATIONBattery and Switch Wiring DiagramsSingle outboardTwo outboards: Two starting batteries eachSBOTHOFF12VSROFFON+PRIMAR

19BOAT RIGGINGBATTERY INSTALLATION1Two outboards: One primary battery each; one isolated accessory batteryTwo outboards: One primary battery each; two

20BOAT RIGGINGFUEL SYSTEM REQUIREMENTSFUEL SYSTEM REQUIREMENTSRegulations and GuidelinesVessel manufacturer, and/or installer of an EPAcertified outbo

21BOAT RIGGINGFUEL SYSTEM REQUIREMENTS1Fuel System PrimerOutboards require a priming system to refill thefuel system after periods of non-use. The mos

22BOAT RIGGINGFUEL SYSTEM REQUIREMENTSFuel Flow Requirements15 – 30 HP 40 – 90 HP 115 – 300 HPFuel tank pickup tube 1/4 in. (6.4 mm) min. ID 5/16 in.

23BOAT RIGGINGREMOTE OIL TANK INSTALLATION (V4 – V6)1REMOTE OIL TANK INSTALLATION (V4 – V6)LocationConsider the installation location ofthe oil tank c

24BOAT RIGGINGREMOTE OIL TANK INSTALLATION (V4 – V6)Place floor bracket on center line between endlines. Use the inner bracket holes as guides to dril

25BOAT RIGGINGREMOTE OIL TANK INSTALLATION (V4 – V6)1Oil Tank ProfilesRemote Oil Fill Kit (Optional)The remote oil fill kit (P/N 176461) provides adec

26BOAT RIGGINGCABLE AND HOSE INSTALLATIONCABLE AND HOSE INSTALLATIONBefore installation, identify all required wiring,cables, and hoses:• Throttle and

27BOAT RIGGINGCABLE AND HOSE INSTALLATION1Protective Sleeve/ConduitMake sure all cables, wiring, and hoses havebeen identified and fitted to the appro

Printed in the United States.© 2010 BRP US Inc. All rights reserved.TM, ® Trademarks and registered trademarks of Bombardier Recreational Products In

28BOAT RIGGINGCABLE AND HOSE INSTALLATIONOetiker Clamp ServicingClamp IdentificationUse Oetiker clamps for making hose connections.These clamps provid

29BOAT RIGGINGCABLE AND HOSE INSTALLATION1Clamp InstallationA constant stress should be applied to close theear clamps. This method ensures a positive

30BOAT RIGGINGNOTESNOTESTechnician’s Notes Related DocumentsBulletinsInstruction SheetsOther

31OUTBOARD INSTALLATIONHULL PREPARATION2OUTBOARD INSTALLATIONHULL PREPARATIONMaximum CapacityBefore installing outboard:• Refer to the boat manufactur

32OUTBOARD INSTALLATIONHULL PREPARATIONTransom Brackets and Jack PlatesWhen mounting an outboard on a jack plate:• Refer to the manufacturer's re

33OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLING2TRANSOM MEASURING AND DRILLINGHull CenterlineUse the chines of the boat as reference points tolo

34OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLINGTransom HeightMake sure the transom height matches the lengthof the outboard to be installed.• A

35OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLING2Before drilling any mounting holes:• Make sure the hole locations provide enoughclearance for mo

36OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLINGDrilling and Hardware Diagrams75–300 HP, ALL MODELS; 40–60 HP, POWER TRIM MODELS; 25–30 HP, POWER

OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLING372IMPORTANT: This is not a template.5101112967890°

2INSTALLATION & PREDELIVERYINSTALLATION & PREDELIVERYTABLE OF CONTENTSBOAT RIGGINGREMOTE CONTROLS . . . . . . . . . . . . . . . . . . . . . .

38OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLING40–65 HP, MANUAL TILT MODELSIMPORTANT: This is not a template.1. Center of Transom2. Top of Tra

OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLING392IMPORTANT: This is not a template.90°8.99 in.(228.34 mm)2.09 in.(53.08 mm)

40OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLING25–30 HP, MANUAL TILT MODELSIMPORTANT: This is not a template.1. Center of Transom2. Top of Tra

OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLING412IMPORTANT: This is not a template.2 3 2 in. (50.2 mm) 3/4 in. (19 mm) 3 1/2 in. (91 mm) 3 3/4 in

42OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLING15 HP, POWER TILT MODELSIMPORTANT: This is not a template.1. Center of Transom2. Top of Transom

OUTBOARD INSTALLATIONTRANSOM MEASURING AND DRILLING432IMPORTANT: This is not a template.9.38 in. (238.25 mm)2.1 in. (53.1 mm)

44OUTBOARD INSTALLATIONLIFTING THE OUTBOARDLIFTING THE OUTBOARDLifting FixturesRemove shipping carton.Use correct Lifting Fixture to lift outboard:90°

45OUTBOARD INSTALLATIONLIFTING THE OUTBOARD215–30 HP MODELSInstall Lifting Tool, P/N 354717, on both sides ofthe tilt tube.Use an appropriate chain,

46OUTBOARD INSTALLATIONSTEERING SYSTEMSAttach chain to lift eye on back of engine block. Carefully lift engine with hoist.To avoid damage to the outbo

47OUTBOARD INSTALLATIONSTEERING SYSTEMS2Manual Hydraulic SteeringManual hydraulic steering systems use hydraulicfluid to transfer motion and load from

INSTALLATION & PREDELIVERY3OUTBOARD INSTALLATIONHULL PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48OUTBOARD INSTALLATIONOUTBOARD MOUNTINGOUTBOARD MOUNTINGIMPORTANT: Some rigging components, suchas steering cables, must be fitted to the outboardbef

49OUTBOARD INSTALLATIONOUTBOARD MOUNTING240–65 HP, MANUAL TILT MODELSManual tilt models require Transom Mounting Kit,P/N 394219. The kit includes a tr

50OUTBOARD INSTALLATIONNOTESNOTESTechnician’s Notes Related DocumentsBulletinsInstruction SheetsOther

51OUTBOARD RIGGINGCOMMON PRACTICES – ALL MODELS3OUTBOARD RIGGINGCOMMON PRACTICES – ALL MODELSControl Cable IdentificationIMPORTANT: Identify control c

52OUTBOARD RIGGINGEVINRUDE E-TEC 90° V MODELS 200–300 HPEVINRUDE E-TEC 90° V MODELS 200–300 HPCable, Hose, and Wire RoutingRefer to Control Cable Iden

53OUTBOARD RIGGINGEVINRUDE E-TEC 90° V MODELS 200–300 HP3same path to the starboard side of the powerhead.Secure all cables with clamps.After installa

54OUTBOARD RIGGINGEVINRUDE E-TEC 90° V MODELS 200–300 HPMake sure that idle stop of the throttle lever isagainst the crankcase.Adjust the throttle cab

55OUTBOARD RIGGINGEVINRUDE E-TEC 90° V MODELS 200–300 HP3Connect outboard main wire harness to boat wireharness. Secure connectors in bracket. Refer t

56OUTBOARD RIGGINGEVINRUDE E-TEC 90° V MODELS 200–300 HPFor an I-Command oil level display, an accessoryCANbus oil level sender must be installed in t

57OUTBOARD RIGGINGEVINRUDE E-TEC 90° V MODELS 200–300 HP3current, resulting in erratic operation of theremote control system.For more information, ref

4INSTALLATION & PREDELIVERYSAFETY INFORMATIONThis publication is written for qualified, factory-trained technicians who are already familiar witht

58OUTBOARD RIGGINGEVINRUDE E-TEC 60° V MODELS 115–200 HPEVINRUDE E-TEC 60° V MODELS 115–200 HPCable, Hose, and Wire RoutingRefer to Control Cable Iden

59OUTBOARD RIGGINGEVINRUDE E-TEC 60° V MODELS 115–200 HP3same path to the starboard side of the powerhead.Secure all cables with clamps.After installa

60OUTBOARD RIGGINGEVINRUDE E-TEC 60° V MODELS 115–200 HPMake sure that idle stop of the throttle lever isagainst the crankcase.Adjust the throttle cab

61OUTBOARD RIGGINGEVINRUDE E-TEC 60° V MODELS 115–200 HP3Connect outboard main wire harness to boat wireharness. Secure connectors in brackets.Route o

62OUTBOARD RIGGINGEVINRUDE E-TEC 60° V MODELS 115–200 HPRoute the harness under the front of the EMM andaround the port side of the powerhead. Securew

63OUTBOARD RIGGINGEVINRUDE E-TEC 60° V MODELS 115–200 HP3Use Evinrude Diagnostics software to adjust net-work settings in the EMM. From the Settingssc

64OUTBOARD RIGGINGEVINRUDE E-TEC 60° V MODELS 115–200 HPWater Pressure GaugeTo display engine water pressure, install a waterpressure hose fitting in

65OUTBOARD RIGGINGEVINRUDE E-TEC MODELS 40–90 HP3EVINRUDE E-TEC MODELS 40–90 HPCable, Hose, and Wire RoutingRefer to Control Cable Identification on p

66OUTBOARD RIGGINGEVINRUDE E-TEC MODELS 40–90 HPnion into the lower anchor pocket. Adjust the trun-nion nut so the casing fits onto the shift lever pi

67OUTBOARD RIGGINGEVINRUDE E-TEC MODELS 40–90 HP3SystemCheck Harness ConnectionsPlace the wiring harness through notch in lowermotor cover and route t

INSTALLATION & PREDELIVERY5DANGERContact with a rotating propeller is likely to result in serious injury or death. Assure theengine and prop area

68OUTBOARD RIGGINGEVINRUDE E-TEC MODELS 40–90 HPI-Command Network ConnectionsIf the outboard will be used with I-Command, orother NMEA 2000 compliant

69OUTBOARD RIGGINGEVINRUDE E-TEC MODELS 40–90 HP33 CYLINDER MODELSEMM CANbus connector cap is clipped to EMMcooling water hose. Remove clip from cap a

70OUTBOARD RIGGINGEVINRUDE E-TEC MODELS 40–90 HPUse Evinrude Diagnostics software to adjust net-work settings in the EMM. From the Settingsscreen, sel

71OUTBOARD RIGGINGEVINRUDE E-TEC MODELS 15–30 HP3EVINRUDE E-TEC MODELS 15–30 HPCable, Hose, and Wire RoutingRefer to Control Cable Identification on p

72OUTBOARD RIGGINGEVINRUDE E-TEC MODELS 15–30 HPAdjust the shift cable trunnion to align with thecenter of the trunnion block.Install cable retainer a

73OUTBOARD RIGGINGEVINRUDE E-TEC MODELS 15–30 HP3SystemCheck Harness ConnectionsBefore installing electrical connectors, check thatthe seal is in plac

74OUTBOARD RIGGINGNOTESNOTESTechnician’s Notes Related DocumentsBulletinsInstruction SheetsOther

75FUEL AND OIL PRIMINGFUEL REQUIREMENTS4FUEL AND OIL PRIMINGFUEL REQUIREMENTSMinimum OctaneEvinrude/Johnson outboards are certified to oper-ate on unl

76FUEL AND OIL PRIMINGFUEL SYSTEM PRIMINGFUEL SYSTEM PRIMINGVent Line ClampFederal Regulations require that all outboardswith a fuel vapor separator m

77FUEL AND OIL PRIMINGOIL REQUIREMENTS4OIL REQUIREMENTSRecommended LubricantsEvinrude/Johnson XD100, XD50, or XD30 out-board oils are recommended for

6INSTALLATION & PREDELIVERYABBREVIATIONS USED IN THIS MANUALABBREVIATIONS USED IN THIS MANUALUnits of Measurement List of AbbreviationsA Amperesam

78FUEL AND OIL PRIMINGOIL REQUIREMENTSPowerhead oil programming labels are providedto identify EMM oil programming. Install the cor-rect label to aler

79FUEL AND OIL PRIMINGOIL SUPPLY PRIMING4OIL SUPPLY PRIMING250 – 300 HP 90° V6 (3.4 L) ModelsOil Hose PrimingInsert the oil supply hose from the oil t

80FUEL AND OIL PRIMINGOIL SUPPLY PRIMINGPrime the front oil pump assembly LAST.Use the Prime Oil System button of the DynamicTest screen to prime the

81FUEL AND OIL PRIMINGOIL SUPPLY PRIMING4Observe oil flow through all oil distribution hoses.Air must be purged during the priming procedure.Make sure

82FUEL AND OIL PRIMINGOIL SUPPLY PRIMING15 – 90 HP ModelsUse Evinrude Diagnostics software to make surethe EMM is programmed for the type of oil being

83PREDELIVERYBEFORE START-UP5PREDELIVERYBEFORE START-UPGearcase LubricantWith outboard vertical, check the gearcase lubri-cant level:• Remove the lubr

84PREDELIVERYRUNNING CHECKS• Single Ram System–Add Evinrude/JohnsonBiodegradable TNT Fluid, as needed, to bringlevel to the bottom of the fill plug t

85PREDELIVERYRUNNING CHECKS5Emergency Stop / Key SwitchCheck emergency stop function. With outboardrunning at IDLE, pull safety lanyard from emer-genc

86PREDELIVERYPROPELLERSPROPELLERSPropeller SelectionWater testing with various propeller designs andsizes is the best method of propeller selection.Th

87PREDELIVERYPROPELLERS5Propeller Hardware InstallationIMPORTANT: Depending on propeller style, dif-ferent thrust bushings, spacers, and cotter pinkee

7INSTALLATION & PREDELIVERYEMISSION-RELATED INSTALLATION INSTRUCTIONSEMISSION-RELATED INSTALLATION INSTRUCTIONSFailing to follow these instruction

88PREDELIVERYWATER TEST AND FINAL ADJUSTMENTSWATER TEST AND FINAL ADJUSTMENTSAn in the water test is required to make sure theoutboard(s) and boat are

89PREDELIVERYWATER TEST AND FINAL ADJUSTMENTS5Water Pressure ChartThis chart lists typical water pressure readings for2011 model outboards for boat sp

90PREDELIVERYWATER TEST AND FINAL ADJUSTMENTSTilt Limit Switch Adjustment(75 – 300 HP)Adjust the tilt limit switch on all new outboardinstallations.Ch

91PREDELIVERYWATER TEST AND FINAL ADJUSTMENTS5Trim Sending Unit Adjustment(75 – 300 HP)Tilt the outboard and engage the tilt support.Temporarily insta

92PREDELIVERYWATER TEST AND FINAL ADJUSTMENTSTrim Sending Unit Adjustment(25 – 60 HP)The sending unit eccentric cam must be adjustedso that the gauge

93PREDELIVERYWATER TEST AND FINAL ADJUSTMENTS5Trim Tab AdjustmentA propeller will generate steering torque when thepropeller shaft is not running para

94PREDELIVERYWATER TEST AND FINAL ADJUSTMENTSDual-Outboard AlignmentDual outboards must be connected with a tie barand adjusted to align the outboards

95INDEX6INDEXA nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn

96INDEXI nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn

SAMPLE PREDELIVERY CHECKLISTWhite Copy (original) - Dealer Yellow Copy - Service Dept. Pink Copy - Customer 5/2010P/N 355441